Turnkey 5Gallon Water Bottling Line,the following unit can working seperately,also can be for whole bottling water factory from A to Z connect each by conveyor system,whatever you need build new bottling line or upgrade your old filling line,we can provide professional solutions.
PLC controlled 300B/H monobloc filling line
Stability and safety
All electronic and pneumatic components adopting those of high-quality and well-known brand.
All parts contacting with product water are made of AISI 316L or 304 stainless steel and anti-ozone food grade material.
Each machine which is controlled by PLC and equipped with safety detector coordinates the whole line to run smoothly and perfectly.
Hygiene
The outer washer, equipped with the brush that is made very fit to bottle's shape and, as a result, the body, neck and bottom of the bottle can be thoroughly cleaned with alkali liquid, disinfectant liquid and purified water, is introduced to prevent the cross-contamination caused by mixture of outer and inner cleaning solutions when using the traditional integrated monoblock for both outer and inner washing
For inner washer, a series of techniques, including 55°C alkali liquid washing, 85°C rinsing water washing, disinfectant liquid washing, recycled water washing, purified water washing and drain off, etc have been adopted
Inserting-type rotary or spherical inner sprayer inserts into bottle, carrying out a 360° cleaning in bottle without leaving dead corner. The washing points spread over any corner of the bottle in order to ensure the effect of washing.
Reliability
Apart from the light inspecting post, the whole line runs fully automatically and, therefore, it not only reduces the labours'workload, but prevents the potential contamination as well.
| Serial | Item | Function description |
| 1 | Decapper | Automatically discharge cap from recycled bottle |
| 2 | Outer washer | Wash and clean bottle's surface body, neck and bottom |
| 3 | Bottle loader | Transfer bottle from convey belt to inner washer |
| 4 | Inner washer | Rinse and sterilize bottle inside |
| 5 | Filler | Fill water into bottle |
| 6 | Capper | Seal bottle mouth by cap |
| 7 | Cap feeder | Send cap into cap unscrambler attached in cap washer |
| 8 | Cap washer | Wash/sterilize cap |
| 9 | Shrinker | Shrink PE film at bottle neck / bottle body |
| 10 | Palletizer | Use machine to reduce labour force and use automatic control to replace manual control |